SACHS

Sachs and its indestructible 2-strokes

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Anyone who loves mopeds will also appreciate the services of the almost indestructible Sachs 503 engine. This version of the legendary Sachs 50, produced exclusively for Switzerland, powered and still powers numerous mopeds from various manufacturers. Of course, the manufacturer and former global corporation has also given the world other beautiful daughters, such as the original Saxonette moped or the cult Hercules Sachs moped, but the opus magnum is definitely this particularly robust and low-maintenance engine.

Seat
flag_germanyGermany, Schweinfurt/Nürnberg
Status
Active
Foundation1895
logo_sachs

Bicycle and rolling bearing specialist becomes world-famous motor manufacturer

As with many renowned moped manufacturers, the Schweinfurt-based engine manufacturer's origins lie in the production of accessories for bicycles. In 1895, a good 40 years before the manufacturer's first 2-stroke engine was launched on the market, Präcisions-Kugellagerwerke Fichtel & Sachs produced bearings and bicycle hubs. A modest 70 hubs left the factory every day. Nobody could have guessed that this small manufacturing operation, which was located in a simple one-storey residential building, would one day mature into a genuine specialist for 2-stroke engines of world renown. The company's development gained momentum when the inventor and company founder Ernst Sachs developed the Torpedo freewheel hub for bicycles. A great success, as the particularly low-maintenance bicycle rear wheel hub became a real bestseller. Spurred on by its success and equipped with fresh capital from the proceeds of marketing the Torpedo freewheel hub, numerous other patents, innovations and new developments in the field of roller bearings and bicycle hubs followed. Even the First World War and the Great Depression only temporarily slowed the company's rapid growth.

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GPO clamping bridge EBR cast fork plate aluminum silver
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For: Universal · Puch · Sachs · Pony / Cilo (Beta 521 & 512) · Piaggio

11136

GPO clamping bridge EBR cast fork plate aluminum silver

Total length: 47 mm · Width: 17 mm · Height: 20.4 mm · Manufacturer: GPO · Material: Aluminum · Surface: anodized · Color: silver · Number of fixing points: 2 pcs · Hole spacing: 30 mm · Ø mounting hole: 6.4 mm

EUR 10,00

Fuel inlet screw Bing SRE, 85, SRC, SRF, SLH, SRA

For: Puch · Sachs · Kreidler

11129

Fuel inlet screw Bing SRE, 85, SRC, SRF, SLH, SRA

Screw head: Hexagon · Shank: Yes · Thread type: M8x0.75 (fine pitch thread) · Thread length: 13 mm

EUR 6,65

Inox
66HEROES pointed nut "Spike" M11x1 wheel nut Inox
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For: Universal · Puch · Sachs · Pony / Cilo (Beta 521 & 512) · Piaggio · Zündapp Belmondo

11098

66HEROES pointed nut "Spike" M11x1 wheel nut Inox

Height: 38 mm · Manufacturer: 66HEROES · Material: Chrome steel (stainless steel) · Drive: External hexagon · Nut type: Pointed nut · Width across flats SW: 17 mm · Thread type: MF11x1 (fine pitch thread)

EUR 15,70

Nut M11x1 x 10 SW19 wheel nut galvanized

For: Universal · Puch · Sachs · Pony / Cilo (Beta 521 & 512) · Piaggio · Zündapp Belmondo

10423

Nut M11x1 x 10 SW19 wheel nut galvanized

Material: Steel · Surface: blue galvanized · Nut type: Hexagon nut 1D · Thread type: MF11x1 (fine pitch thread) · Drive: External hexagon · Height: 10 mm · Width across flats SW: 19 mm · Area of application: Standard · Strength class: 8

EUR 2,80

swiing® revival nozzle needle Bing SRE, 85 & 17 / 18 (one groove)
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For: Universal · Puch · Sachs

10300

swiing® revival nozzle needle Bing SRE, 85 & 17 / 18 (one groove)

Manufacturer: swiing® revival parts · Carburetor type: SRE · Carburetor type: 17 Catalyst · Carburetor type: 18 Catalyst · Carburetor type: 85 · Ø outside: 2 mm · Number of grooves (needle designation): 1 pcs · Total length: 36 mm · Number of notches (needle clip): 4 pcs

EUR 6,65

Inox
swiing® revival dust cover for coaster brake cam Inox
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For: Puch · Sachs · Zündapp Belmondo · Cilo

12397

swiing® revival dust cover for coaster brake cam Inox

Manufacturer: swiing® revival parts · Material: Chrome steel (stainless steel) · Ø inside: 17.4 mm · Ø outside: 20 mm · Ø bore: 8 mm · Puch spare part no.: 320.4.41.009.0

EUR 14,50

Moderate Casual Moderate Casual
Fortune 2.25 x 16" tires F-874 2.P.R. Allround
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For: Universal · Puch · Sachs · Pony / Cilo (Beta 521 & 512) · Piaggio · Tomos · Alpa Chopper / Turbo · Cilo

11952

Fortune 2.25 x 16" tires F-874 2.P.R. Allround

Manufacturer: Fortune · Tire width [inch]: 2.25 " · Color: black · Wheel size [inch]: 16 " · Old designation: 20 x 2.25 · Speed index: N = 140 km/h · Load capacity index: 26 = 95 kg · Profile type: F-874 2.P.R. · Tire type: Allround · White wall: No · Tubeless (yes/no): Tubetype TT (requires hose)

EUR 27,60

swiing® revival float cap Bing replica SRE, SRC, SRF, SRA
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For: Puch · Sachs · Zündapp Belmondo · Kreidler

15001

swiing® revival float cap Bing replica SRE, SRC, SRF, SRA

Manufacturer: swiing® revival parts · Material: Aluminum · Carburetor type: SRA (1/11/35) Velux · Carburetor type: SRC · Carburetor type: SRE · Carburetor type: SRF · Height: 32.5 mm · Ø outside: 43.5 mm · Width across flats SW: 14 mm · Alternative version of the Pony Spare part no.: A4587 · Alternative version of Sachs spare part no.: 0962 056 000

EUR 10,40

Inox
Nut M8x1 half-height Inox

For: Universal · Puch · Sachs · Zündapp Belmondo · Cilo

11573

Nut M8x1 half-height Inox

Material: Chrome steel (stainless steel) · Nut type: Hexagon nut · Drive: External hexagon · Width across flats SW: 13 mm · Thread type: MF8x1 (fine pitch thread)

EUR 3,25

BING 15 mm Bing original carburetor (1/15/46A)
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For: Puch · Sachs · Zündapp Belmondo

10439

BING 15 mm Bing original carburetor (1/15/46A)

Manufacturer: BING · Camouflaged: No · Material: Aluminum · Width: 50 mm · Total length: 66 mm · Carburetor type: SRE · Nominal diameter: 15 mm · Ø Internal connection: 20 mm · Ø Inside entrance: 15 mm · Ø Output inside: 15 mm · Ø Air filter connection: 20 mm · Height: 95 mm · Mounting type: Plug connection clamped · Area of application: Standard · Area of application: Tuning · Ø fuel hose connection: 5.3 mm · Ø fuel hose connection: 6 mm · Mixed oil connection: No · Vacuum connection: No · Choke control: Hand choke · Nozzle thread: M3.5 · Nozzle block: 2.17 · Nozzle size: 82 · Clamping screw torque (max.): 4 N/m

EUR 150,70

GPO flame tube 28 mm | Sachs 50/2, 50/3
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For: Sachs

11698

GPO flame tube 28 mm | Sachs 50/2, 50/3

Total length: 390 mm · Manufacturer: GPO · Color: Chrome · Material: Steel · Surface: chrome-plated · Ø inside: 25.6 mm · Ø External connection: 32.4 mm · Mounting type: Union nut · Ø outside: 28 mm

EUR 33,70

Tank cap 40 mm bayonet lockable

For: Universal · Puch · Sachs · Tomos

11549

Tank cap 40 mm bayonet lockable

Height: 34 mm · Color: Chrome · Material: Plastic · Material: Steel · Surface: blue galvanized · Surface: chrome-plated · Fuel filler cap: Bayonet 40 mm · Lockable: Yes · Vented: No · Ø External head: 68.5 mm

EUR 18,00

Moderate Casual Moderate Casual
Wheel hub spoke front aluminum
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For: Puch · Sachs

11595

Wheel hub spoke front aluminum

Manufacturer: Quenching · Material: Aluminum · Color: gray · Ø drum: 80 mm · Number of spoke holes: 36 pcs

EUR 44,50

Inox
swiing® revival steerer tube nut M26x1 open Stem Inox
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For: Universal · Puch · Sachs · Pony / Cilo (Beta 521 & 512) · Zündapp Belmondo · Tomos

11176

swiing® revival steerer tube nut M26x1 open Stem Inox

Manufacturer: swiing® revival parts · Material: Chrome steel (stainless steel) · Nut type: Union nut · Drive: External hexagon · Height: 12 mm · Ø outside: 28.3 mm · Ø inside: 21.15 mm · Width across flats SW: 30 mm · Thread depth: 8 mm · Thread type: MF26x1 (fine pitch thread)

EUR 21,30

Cylinder roller Ø 4.5x6 Clutch | Sachs 50/2, 503 2AL/2BL (A1162)

For: Sachs

15054

Cylinder roller Ø 4.5x6 Clutch | Sachs 50/2, 503 2AL/2BL (A1162)

Diameter: 4.5 mm · Width: 6 mm · Material: Steel · Surface: Hardened · Pony spare part no.: A1162 · Sachs spare part no.: 0232 107 000

EUR 4,40

Clutch lever | Sachs 50/2 Manual (A1757)

For: Sachs

15066

Clutch lever | Sachs 50/2 Manual (A1757)

Area of application: Standard · Material: Steel · Pony spare part no.: A1757 · Sachs spare part no.: 0248 058 301

EUR 27,30

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Entry into the 2-stroke business

The sale of the rolling bearing division to Svenska Kullagerfabriken (SKF) was a historic move that injected a lot of fresh capital into the company's coffers. Money that Ernst Sachs invested to a large extent in the research and development of accessory components for the automotive industry and small engines. A few years later, this decision would bear rich fruit and establish the reputation of the Schweinfurt-based manufacturer in the field of 2-stroke engines. The German company had recognised the signs of the times. The bicycle as a means of transport for the masses had not become obsolete, but the future of mobility in the 1930s demanded motorisation.

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The original Saxonette moped

The Schweinfurt-based company's answer was the Saxonette, a two-stroke, nose-piston engine with a displacement of 60 cm³ and an output of 1.2 hp, which could be installed in the rear wheel hub of bicycles. Bicycles equipped with this 2-stroke wheel hub engine were already travelling at a remarkable 25-30 km/h. However, the engine was particularly impressive due to its reliability. Overall, the concept of the engine for light motorbikes was a complete success and enjoyed strong demand. In the 1930s, up to 5000 units of the wheel hub engine left the Schweinfurt factory every year, but the unit was also built under licence by Victoria or Wanderer. Durability, low-maintenance operation and robustness were the hallmarks that characterised this little masterpiece of engineering. It was also these characteristics that became a genuine trademark of the stationary and mobile small and 2-stroke engines from the Schweinfurt manufacturer in the years that followed. The reputation of the indestructible and unbreakable Sachs engines was born, and it hardly mattered what powered the units. In addition to the Saxonette two-stroke engine, the company also developed motorbike and boat engines as well as stationary power units for industrial plants during this time.

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Der Sachs 50 – das Triebwerk des goldenen Töffli-Zeitalters

Nach dem Ende des Zweiten Weltkrieges untermauerte der Hersteller diesen Ruf weiter. Die Produktpalette wurde mit zahlreichen Neuentwicklungen von Aggregaten mit einem Hubraum bis 50 cm³ ergänzt. Besonders berühmt wurde der Sachs 50, der in unterschiedlichen Versionen in zahlreichen Töfflis verbaut wurde. Zahlreiche Hersteller im In- und Ausland setzten auf die Motoren aus Schweinfurt. Aus diesem Grund bürgerten sich für viele Mofas Doppelnamen ein. Neben dem Fahrzeughersteller wurde der Motorhersteller im selben Atemzug genannt. So erklären sich die Typenbezeichnungen wie Rixe-Sachs-Töffli.

Speziell und exklusiv für die Schweiz wurde die Version Sachs 503 entwickelt, die viele Jahre serienmässig in den Pony-Mofas der Schweizer Töfflischmiede Amsler sowie in den ALPA-Hödis des eidgenössischen Herstellers Stähli verbaut wurde. Der 503-Mofamotor war sowohl in einer gebläsegekühlten Version, also auch in einer noch robusteren fahrwindgekühlten Ausführung zu haben. Er leistete in der handgeschalteten Variante 0,8 PS bei 3000 U/min. Die Automatik-Modelle AAL, ABL, AB, AC und ADV waren etwas flotter und lieferten 1,2 PS bei 3800 U/min.

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A huge two-wheeler empire is born

It is a historic stroke of luck that the renowned and traditional Swiss moped makers were able to resist the Schweinfurt company's hunger for expansion. Fichtel & Sachs had a huge appetite for two-wheeler manufacturers in those years. In the post-war years, the company acquired majority shareholdings in numerous renowned German moped and vehicle manufacturers. The takeover was kept secret for a long time; the purchase of the long-established moped manufacturer Hercules was handled via straw men and only officially announced in 1965.

Partly because the Hercules mopeds had already been equipped with engines from Schweinfurt at the factory and the two companies cooperated closely, it was possible to conceal the takeover for a long time. When a golden age for mopeds was dawning in the mid-1960s and the moped boom was already making itself felt through the sharp rise in demand for mopeds, the group also swallowed up Zweirad-Union, which also built the legendary Victoria mopeds and DKW mopeds, among others. It was not only due to the reliability of the small engines produced by the Schweinfurt-based company that the majority of the moped fleet was equipped with a Sachs engine until the 1980s; the German manufacturer's expansive corporate policy also played a part in this. Nevertheless, the small powerhouse has confirmed its reliability to this day in thousands of mopeds that are still on the road with this engine.

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Has the 503 engine long been history?

The manufacturer Fichtel & Sachs was itself the subject of company takeovers and mergers in the 1990s. The former Schweinfurt engine manufacturer is actually still active in some areas today, although the company is now owned by ZF Friedrichshafen. Unfortunately, the 503 engine is long gone. In 1996, the production of all small engines with the S logo was discontinued. Fortunately, however, many of the engines are still running many years after the final production stop. This is due not only to the legendary reliability of the indestructible moped engine, but also to the fact that many moped enthusiasts look after and maintain their 503-powered scooters with exemplary care and passion.

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Nowhere is the freedom greater and the feeling of happiness stronger than at 30 km/h with the warm wind in your face.

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