For: Sachs · Hercules

18065

Athena 48 mm cylinder kit incl. diaphragm | Sachs (504), 505, 508

EUR 353,60

Incl. 20% VAT.

Racing cylinder of the Athena brand for Sachs 504 (with adaptations), 505 & 508 engines, which were installed on Hercules Prima M, 2, 3, 4, 5 and Optima mopeds / mopeds, among others.

Thanks to the large intake, overflow and exhaust, this tuning cylinder provides a considerable increase in performance.

Technical data cylinder:

  • Intake port diameter: 19 mm and 24 mm
  • Ø inner exhaust flange: 20 mm
  • Ø connection exhaust flange: 25.7 mm
  • Distance stud bolt exhaust flange: 50 mm
  • Ø Thread exhaust flange: M8
  • Ø Cylinder neck: 51.6 mm
  • Stroke: 44 mm
  • Bore: 48.0 mm
  • Thread for decompressor: M10 x 1.5 mm

The intake manifold with diaphragm system for Dell'Orto SHA or PHBG carburetor and exhaust flange is included in the scope of delivery.

Notes:
Plugs with long thread must be used.
For Swiss 504 engines (42 mm stroke), the following modifications must be made to the cylinder:

  • Adjust the cylinder base and gasket as shown in Figure 6
  • .
  • The cylinder base must be turned off so that the compression is adjusted again due to the shorter stroke, we recommend setting a crushing edge of 0.8 - 1.0 mm.
  • On models with an external clutch lever, the intake must be extended, otherwise the carburetor may come into contact with the clutch lever.

As experience has shown that the steel diaphragm plates supplied can break, we recommend replacing them with carbonite diaphragm plates. You can find these and other suitable parts in the accessories section.

Details

Nominal diameter48 mm
ManufacturerAthena
CamouflagedNo
Area of applicationTuning
MaterialAluminum
Surfacesandblasted
Crankshaft stroke44 mm
Ø cylinder neck51.8 mm
Ø Outlet outside26 mm
Ø outlet inside19.4 mm
Ø Inlet inside14.7 mm, 17.8 mm
Inlet window31.9 x 36.2
Ø piston pin (B)12 mm
Hole pattern [mm]56/60 x 56
Thread inletM5x0.8 (standard thread)
Hole spacing outlet50 mm
Outlet typestraight, clamped
Thread outletM8x1.25 (standard thread)
DecompressorM10x1.5
Number of fixing points4 pcs
Hole spacing inlet32.5 mm

Suitable for the following models

Sachs

505 (mit Tretwelle) - 1A (AT), 2 A (HG)

508 - 1 A

Hercules

Prima - 2, 3, 4, 5, Optima

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